![]() ![]() Without lockdown procedures, equipment could unexpectedly start up, move or release energy during any maintenance preformed, and cause injury. Even if an employee is not involved in the shutdown process itself, that employee should be aware that a shutdown is occurring.Ī worker that is trained in the LOTO procedure for the equipment that is about to undergo maintenance must ensure that the lockout is preformed on the correct machinery, and that the lockout fully begins with no overlooked steps. Anyone who isn't part of the lockdown and maintenance process should leave the work area as soon as possible after the announcement to prevent accidents from occurring. ![]() All employees need to be notified of why the lockout is happening and when. The first step to a lockout tag-out procedure involves the initial shutdown of the machinery. The process can follow steps like these: 1. However, creating clear instructions involves following a simple set of steps on how, when and under what circumstances a lockout device and tag-out device may be safely removed. Related: Learn About Being a Safety Manager How to write effective lockout tag-out instructionsĮxact details regarding the lockout tag-out procedure can vary from equipment to equipment piece. OSHA requires that procedures concerning lockout and tag-out be implemented to prevent employee harm or accidental injury. Using lockout and tag-out devices is integral to any safety program that involves large equipment, working machines, storage units containing chemicals or waste and any other equipment or elements that would pose potential danger to a maintenance employee. To prevent accidents, lockout and tag-out devices and the procedures they require help reduce the risk of accidental injury or exposure to unsafe chemicals or substances. When working, employees need to be productive in a secure environment. Why are lockout tag-out procedures important? ![]() Both serve as barriers of precaution against the accidental use or motion of hazardous material or hazardous energy. Tag-out devices, sometimes called lockout tags or LOTO tags, act as warning signs to the maintenance employee and are more easily removed than the lockout devices. These devices cannot be removed without a specific key obtained by the maintenance employee. Lockout devices are placed on the machines to prevent anyone from accidentally starting them. To ensure maximum levels of safety, a lockout tag-out procedure requires the use of two devices. OSHA requires the enforcement of LOTO (lockout tag-out) procedures to control hazardous energy or machines. It is most often intended for those who are involved in maintenance activities, especially those who may not operate the machine or system on a day-to-day basis. Lockout tag-out is a set of safety procedures that a company implements to protect employees from injury involving the startup or release of a machine in the workplace. Related: 10 Workplace Safety Tips To Stay Productive and Protected What does lockout tag-out mean? In this article, we discuss how to write a lockout tag-out procedure and detail how to write every step. Understanding how a properly written lockout procedure works, as well as what steps it requires, can not only ensure safety within the workplace but understanding among employees concerning safety principles and guidelines. While differences in exact lockout procedures may differ from machine to machine, a proper lockout procedure that is clearly written and illustrated can help prevent workplace accidents in the future. Lockout and tag-out procedures are necessary for any safe workspace. ![]()
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